Yamaha YFS200 Blaster ATV (1988-2006) Service Repair Manual

Description

Maintenance, troubleshooting and repair information for the Yamaha YFS200 Blaster
Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
What's covered:
Yamaha YFS200 Blaster, 1988-2006
This Yamaha Blaster ATV Manual is 424 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Expendable supplies / Serial numbers / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic's tips / Ball bearing replacement / Seals /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Starting system / Charging system / Ignition system / Headlight troubleshooting / Taillight troubleshooting / Electrical troubleshooting / Fuel system / Engine overheating / 2-stroke leak down test / Clutch / Transmission / Kickstarter / Drive train noise / Oil level indicator system troubleshooting / Autolube oil injetion pump / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service maintenance intervals schedule / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Autolube pump and engine oil lines / Crankcase ventilation hose inspection / Engine compression check / Ignition timing / Control cable lubrication / Throttle cable and speed limiter adjustment / Clutch cable adjustment / Brake inspection and adjustment / Drive chain / Tires, wheels and bearings / Steering and front suspension / Rear suspension / Frame / Nuts, bolts and other fasteners / Lighting equipment / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine lubrication / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston pin and piston rings / Reed valve assembly / Specifications
CHAPTER FIVE / ENGINE BOTTOM END
Servicing engine in frame / Engine / Drive sprocket / Countershaft seal replacement / Left side main bearing seal / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch service / Clutch push lever / Clutch cable replacement / Kickstarter / Idle gear / External shift mechanism / Primary drive gear and balancer gears / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Float adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Air box / Throttle cable replacement / Throttle lever assembly / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Throttle override system (T.O.R.S.) / Lighting system / Oil level indicator system / Lighting voltage tests / Voltage regulator / Switches / Wiring diagrams / Specifications
CHAPTER TEN / OIL INJECTION SYSTEM
System components / Oil pump bleeding / Autolube pump output test / Autolube pump / Oil hoses / Oil level indicator / Oil tank / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front brake drum/bearing assembly / Front suspension / Shock absorber / Steering knuckle / Control arms / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Rear wheel hubs / Rear axle / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Rear swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Front drum brake / Front brake shoe replacement / Front brake shoes and brake panel / Rear brake caliper / Rear brake disc / Front brake cable replacement / Rear/parking brake cable replacement / Rear brake pedal / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front cover / Fuel tank cover / Front guard / Front bumper / Front fender / Rear fender / Footpegs / Specifications
INDEX
WIRING DIAGRAMS