Suzuki DR650 Series Motorcycle (1996-2019) Service Repair Manual

Description

Suzuki DR650SE manual.
Includes Color Wiring Diagrams.
Suzuki DR650SE Service and Repair Manual (1996-2019) M272Suzuki DR650SE manual. Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Suzuki DDR650 Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
What's covered:
Suzuki DR650SE, 1996-2019
This Suzuki DR650SE Manual is 304 pages.
QUICK REFERENCE DATA
Chapter One / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs
Chapter Two / Troubleshooting
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage and transmission / Brakes / Disc brake troubleshooting / Specifications Specs
Chapter Three / Lubrication, Maintenance and Tune-up
Periodic inspection / Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Compression test / Ignition timing inspection / Brake system / Clutch / Fuel hose inspection / Emission control system / Throttle cables / Choke cable / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Drive chain / Speedometer cable / Muffler / Fasteners / Specifications Specs
Chapter Four / Engine Top End
Exhaust system / Cylinder head cover / Rocker arm assemblies / Camshaft / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston, piston pin and piston rings / Specifications Specs
Chapter Five / Engine Lower End
Left crankcase cover / Starter idler gear and torque limiter / Flywheel alternator rotor and starter clutch / Right crankcase cover / Camshaft chain / Oil pump / Primary drive gear / Crankshaft ring nut / Crankcase / Countershaft seal / Crankcase bearings / Balancer assembly / Oil screen / Oil jet / Crankshaft / Break-in / Specifications Specs
Chapter Six / Clutch and External Shift Mechanism
Clutch / Clutch release mechanism / External shift mechanism / Clutch cable replacement / Specifications Specs
Chapter Seven / Transmission and Internal Shift Mechanism
Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications Specs
Chapter Eight / Fuel and Emission Control System
Carburetor / Pilot screw / Carburetor float height / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emissions control system / Specifications Specs
Chapter Nine / Electrical System
Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Regulator/rectifier / Starting system / Starter / Starter relay / Ignition system / Ignition interlock system / Lighting system / Switches / Fuses / Specifications Specs
Chapter Ten / Oil Cooler and Hoses
Oil cooler guard / Rear oil hose / Specifications Specs
Chapter Eleven / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Drive sprocket cover / Sprockets / Tire changing / Specifications Specs
Chapter Twelve / Front Suspension and Steering
Handlebar / Lower handlebar holders / Right handlebar grip replacement / Left handlebar grip replacement / Throttle grip replacement / Balancer weights / Front fork / Steering stem and head / Specification Specs
Chapter Thirteen / Rear Suspension
Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs
Chapter Fourteen / Brakes
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs
Chapter Fifteen / Body
Side covers / Seat / Headlight cowl / Footpegs / Front fender / Rear fender extension / Rear rack / Passenger grip / Rear fender / Inner Rear fender / Specifications Specs
Index
Color Wiring Diagrams