Honda CR250R (1988-1991) & CR500R (1988-2001) Motorcycle Service Repair Manual

Description

Honda CR250R and CR500R manual.
Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.maintenance troubleshooting repair service shop and garage manual.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
What's covered:
This Honda Motorcycle Manual is 328 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Special tips / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Expendable supplies / Mechanic's tips
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Periodic lubrication / Transmission/clutch oil change / Fork oil change / Drive chain lubrication / Periodic maintenance / Drive chain lubrication and adjustment / Clutch adjustment / Throttle adjustment / Air filter service / Fuel line inspection / Cooling system inspection / Coolant change / Tune-up / Spark plug / Ignition timing / Carburetor adjustment / Carbon removal / Specifications
CHAPTER FOUR / ENGINE
Engine operating principles / Engine lubrication / Servicing engine in frame / Engine removal/installation / Cylinder head / Cylinder / Engine decarbonizing / Exhaust valve decarbonization / Reed valve assembly / Piston, piston pin and piston rings / Right crankcase cover / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter/idler gear / Break-in procedure / Specifications
CHAPTER FIVE / CLUTCH AND TRANSIMISSION
Clutch / Clutch inspection / Clutch cable / External shift mechanism / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor body / Carburetor adjustments / Optional Honda carburetor components / Throttle cable / Fuel shutoff valve and filter / Fuel tank / Fuel tank repair / Fuel filter / Exhaust system / HPP system (CR250R) / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Alternator / Ignition system / CDI unit / Pulse generator / Ignition coil / Ignition timing / Engine kill switch / Specifications
CHAPTER EIGHT / LIQUID COOLING SYSTEM
Safety precautions / Cooling system check / Water pump (water seal and oil seal inspection) / Radiators / Water pump / Coolant hoses / Specifications
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel spokes / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Front fork adjustment / Specifications
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Drive chain / Swing arm / Pro-Link system / Shock absorber / Pivot arm assembly / Pivot arm and shock link needle bearing replacement / Sub-frame / Specifications
CHAPTER ELEVEN / BRAKES
Hydraulic disc brake / Draining brake fluid / Front master cylinder / Rear master cylinder / Brake pad replacement / Front caliper / Rear caliper / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal assembly / Specifications
SUPPLEMENT / 1992-2001 CR500R SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Right crankcase cover / Primary drive gear / 5-speed transmission and internal shift mechanism / Throttle cable / Front wheel (1992-on) / Front hub / Wheel spokes / Handlebar / Steering head / Front forks / Front fork adjustment / Swing arm / Shock absorber / Pivot arm assembly / Front master cylinder / Front brake hose replacement
INDEX WIRING DIAGRAMS
Models covered: 1988 1989 1990 1991 HONDA CR250R 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 HONDA CR500R Clymer Manuals Honda CR250R Manual Clymer Manuals Honda CR500R Manual