Clymer Repair Service Shop Manual Vintage Kawasaki KX80 91-00, KX85/100 01-16

Description

Clymer Kawasaki Manual
Models Covered:
KX80 (1991-2000)
KX85 (2001-2016)
KX85-II (2001-2016)
KX100 (1989-2016)
This Kawasaki Manual is 352 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Leak down test / Fuel system / Electrical troubleshooting / Clutch / External shift mechanism ans transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Oil level check / Transmission oil / Air filter / Spark plug / Fuel system / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable operation / Clutch cable / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Fasteners / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
(1989-1997 MODELS) Right crankcase cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
(1998-ON MODELS) Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Transmission gear ratios / Specifications
CHAPTER NINE / FUEL SYSTEM
Air filter / Carburetor identification / Carburetor service / Float height adjustment / Fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Airbox / Specifications
CHAPTER TEN / IGNITION SYSTEM
Electrical component replacement / Capacitor discharge ignition / Flywheel / Stator plate assembly / Pickup coil / Capacitor discharge ignition module / Ignition coil / Engine stop switch / Ignition timing / Specification
CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Radiator / Water pump / Hoses / Specifications
CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Wheel service / Front hub / Rear hub / Tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK)
Handlebar / Steering head / Front fork / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK
) Handlebar / Steering head / Front fork / Front fork oil refilling / Front fork adjustment / Specifications
CHAPTER FIFTEEN / REAR SUSPENSION
Rear shock absorber / Rear swing arm / Uni-Trak linkage / Specifications
CHAPTER SIXTEEN / BRAKES
Brake fluid selection / Brake service / Brake pad replacement / Front caliper / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
INDEX WIRING DIAGRAMS
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WARRANTY:
If any products are found defective, we will assist in resolving the issue. The product will need to be returned to us or the manufacturer to determine if a replacement item will be issued. However, it is at the discretion of the manufacturer to determine if the item is defective.
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Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports