Clymer Repair Service Shop Manual Vintage Honda XR200R/250/350 XL250S/R 350/R

Description

Clymer Honda Manual
Models Covered:
XR200R* (1984-1985)
XL250S (1978-1981)
XL250R (1982-1987)
XR250 (1979-1980)
XR250R (1981-1982, 1984-2000)
XR250L (1991-1996)
XL350R (1984-1985)
XR350R (1983-1985)
This Honda Motorcycle Manual is 536 pages.
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Safety first / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Special tools / Tune-up and troubleshooting tools / Mechanic's tips / Off the Road rules / Safety
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / pre-check pre-ride inspection / Service intervals maintenance schedule / Tires and wheels / Battery (XL series) / Periodic lubrication / Engine oil change / Oil filter replacement / Fork oil change / Swing arm lubrication / Pro-link suspension lubrication / Periodic maintenance / Drive chain adjustment / Clutch adjustment / Starter decompressor adjustment / Air filter replacement / Fuel shut off filter and valve replacement / Fuel strainer cleaning / Crankcase breather / Spark arrestor cleaning / Tune-up / Valve clearance adjustment / Compression test / Carburetor idle speed adjustment / Carburetor idle mix adjustment / Specifications
CHAPTER FOUR AND FIVE/ ENGINE
Removal installation / Cylinder head cover / Cylinder head / Valve and components / Camshaft / Camshaft chain and dampers / Cylinder / Piston, pin and rings / Ignition advance mechanism / Primary drive gear / Oil pump and oil filter screen / Oil lines and cooler / Kickstarter / Crankcase / Crankshaft and connecting rod / Balancer system / Break-in / specifications
CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch cable / External shift mechanism / 5-speed transmission / 6-speed transmission / Internal shift mechanism / specifications
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetor / Throttle cable / Choke cable / Fuel tank / Fuel filter / Gasoline alcohol blend test / Evaporative emission control system / Air filter / Exhaust system / specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator rotor / Alternator stator / Voltage regulator rectifier / AC regulator kit installation (1985 XR250R) / Capacitor discharge ignition / Mechanical ignition advance mechanism / Starting difficulties / Pulse generator / Ignition coil / Lighting system / Switches / specifications
CHAPTER NINE / FRONT SUSPENSION
Front wheel / Wheel inspection / Front hub / Handlebar / Steering head and stem / Steering head bearings races / Front fork / specifications
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Inspection / Rear hub / Swing arm / Dual shock absorbers / Pro-Link suspension system / Shock absorber / Pro-Link pivot arm assembly / specifications
CHAPTER ELEVEN / BRAKES
Drum brakes / Front drum brake / Front disc brake / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Brake cable (drum brake models) / specifications
SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION
WIRING DIAGRAMS
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SHIPPING
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for more information. Many of our products are shipped via USPS. Please be aware that USPS does not always scan their packages so the tracking number may not have any information until it is delivered. Our parcels are picked up by USPS the same date or the next postal service day that the tracking number shows being generated.
**PO BOX Addresses: Please provide BOTH the PO BOX and PHYSICAL ADDRESS**
COMBINED SHIPPING DISCOUNTS
:
For multiple quantities of the same item, just change the quantity in the box next to "Buy It Now" and eBay will automatically calculate the discount. For combined orders with different items, use "Buy it Now" and then "continue shopping" on each item and then
prior to completing the payment,
use the "request a total from seller" link in checkout and we will adjust the shipping total and send you a new invoice. If multiple item numbers are purchased and paid without using "request a total from seller", a combined shipping discount will not be offered in a refund form. Multiple items must be paid in a single payment in order to qualify for a shipping discount.
INTERNATIONAL BUYERS:
Customs fees, brokerage fees, taxes, or duties are the buyer's responsibility and are not included in the cost of shipping listed on the eBay ad. Item values will be stated as the amount paid for that item (excluding shipping).
We can not mark items as "gifts" or change the value.
INTERNATIONAL SHIPPING/TRACKING
: We ship USPS (United States Postal Service) First Class Mail International, Priority Mail
International
and Express Mail
International
. Please be aware that First Class International Mail and Priority Mail Small Flat Rate Boxes and Envelopes do not have tracking capability. Please allow up to 60 days for delivery.
WARRANTY:
If any products are found defective, we will assist in resolving the issue. The product will need to be returned to us or the manufacturer to determine if a replacement item will be issued. However, it is at the discretion of the manufacturer to determine if the item is defective.
EBAY LISTING:
We strive to make our eBay ads complete and accurate. Some pictures we use are provided by the manufacturer and maybe generic to cover many models of vehicles. Some items may have a slightly different appearance than what is shown in the picture. Please review the entire description to verify proper fitment.
Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports