Clymer Repair Service Shop Manual Vintage Honda CRF250F/X 02-05 CRF450R/X 02-05

Description

Clymer Honda Manual
Models Covered:
CRF250F (2002-2005)
CRF250X (2002-2005)
CRF450R (2002-2005)
CRF450X (2002-2005)
This Honda manual is 632 pages
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop Supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING Engine principles and operating requirements / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Front suspension and steering / Rear suspension / Brake system
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Maintenance intervals / Air filter / Engine oil and filter / oil strainer / Transmission oil / Compression check / Spark plug / Valve clearance / Decompressor system / Secondary air supply system / Control cable inspection and lubrication / Throttle cable / Hot start cable / Clutch lever adjustment / Drive chain and sprockets / Wheel bearing / Steering / engine break-in / Specifications Specs
CHAPTER FOUR AND FIVE / ENGINE Removal and installation / Cylinder head cover / Camshaft and rocker arm / Cam chain tensioner, guides and cam chain / Cylinder head / Valves / Cylinder / Piston and piston rings / Countershaft seal / Shift shaft seal / Lubrication system / Crankcase / Crankcase seal and bearing / Oil pump and one-way valve / Crankshaft / Specifications Specs
CHAPTER SIX AND SEVEN / CLUTCH, PRIMARY DRIVE, STARTER CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch cover / Clutch release lever / Balancer shaft and primary drive gear / Starter clutch, balancer shaft and primary drive gear / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications Specs
CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission overhaul / inspection / Internal shift mechanism / Specifications Specs
CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS Fuel system safety / Fuel tank / Fuel shutoff valve and fuel filter / Air box / Carburetor / Carburetor service / Float height / Carb adjustment and rejetting / Throttle position sensor / Throttle cable / Hot start cable / Emission control labels / Crankcase breather / Pulse secondary air injection / Specifications Specs
CHAPTER TEN / ELECTRICAL SYSTEM Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition coil / Ignition control module / Ignition system testing / Ignition timing / Battery / Charging system / Starting system testing / Starter / Starter relay switch / Lighting / Switches / Main relay / Fuse / Wiring diagrams / Specifications Specs
CHAPTER ELEVEN / COOLING SYSTEM Inspection / Water pump seal / Pressure test / Radiators / Coolant reserve tank / Water pump / Cooling fan / Specifications Specs
CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket / Tire / Specifications Specs
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service / Front fork adjustment / Specifications Specs
CHAPTER FOURTEEN / REAR SUSPENSION Shock absorber / Shock linkage / swing arm / Rear suspension adjustment / Specifications Specs
CHAPTER FIFTEEN / BRAKES Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / brake pedal / Brake system draining / Brake bleeding / Specifications Specs
CHAPTER SIXTEEN / BODY AND SUBFRAME Seat / Side covers / Radiator shrouds / Engine guard / Center engine guard / Number plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe / Specifications Specs
COLOR WIRING DIAGRAMS
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Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports