Clymer Repair Service Shop Manual Vintage BSA, Norton, Triumph

Description

Clymer BSA, Norton, Triumph Manual
Models Covered
BSA 500 and 650 cc Unit Twins (1963-1972)
Norton 750 & 850 cc Commando (1969-1975)
Triumph 500, 650 & 750 cc Twins (1963-1979)
This BSA, Norton, Triumph vintage British street bikes manual is 640 pages
M330 BSA 500 & 650cc Unit Twins 1963-1972
CHAPTER ONE / GENERAL INFORMATION Manual organization / Service hints / Safety hints / Parts replacement / Tools / Expendable supplies / Serial numbers
CHAPTER TWO / LUBRICATION AND MAINTENANCE Tools / Lubrication / Lubrication and maintenance intervals / Tune-up / Chain adjustment and inspection / Decarbonization / Winter storage
CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Clutch / Transmission / Handling / Brakes / ELectrical / Coil ignition system / Battery charging system / 1 ohm load resistor / Zener diode charge control / Zener diode testing / Troubleshooting guide
CHAPTER FOUR / FUEL SYSTEM Carburetor principles / Carburetor overhaul / Amal concentric / Amal monobloc / Carburetor adjsutment / Common problems / Air filter / Fuel Tank
CHAPTER FIVE / ELECTRICAL SYSTEM Battery / Rectifier / Zener diode charge control / Ignition coil / Horn adjustment / Headlight / Turn signal lights / Taillight and stoplight / Stoplight switch / Lights / Ignition switch / Warning lights / Alternator capacitor ignition / Wiring diagrams
CHAPTER SIX / ENGINE, TRANSMISSION, AND CLUTCH Removal installation / Top end / Rocker cover and exhaust pipe / Exhaust rocker assembly / Cylinder head / Valve springs / Pushrods / Valves and guides / Valve grinding / Cylinder head assembly / Cylinder / Alternator / Clutch / Right crankcase cover / Left crankcase cover / Contact breaker / Timing gear and oil pump / Transmission / Crankcase
CHAPTER SEVEN / CHASSIS Wheels / Brake hubs / Brakes / Sprocket / Wheel inspection / Wheel balancing / Tire rim locks / Tire changing / Tire maintenance / Sidecar alignment / Handlebars / Throttle cable / Choke cable / Front brake cable / Steering head bearing / Swing arm / Shock absorbers / Seat / Side panels / Air cleaner box / Fender / Battery and mounting
SPECIFICATIONS
INDEX
M330 Norton 750 & 850cc Commandos 1969-1975
CHAPTER ONE / GENERAL INFORMATION Precautionary measures / Parts ordering / Service hints / Tools / Expendable supplies / Safety first
CHAPTER TWO / PERIODIC MAINTENANCE AND LUBRICATION Service intervals / Tire pressure / Battery electrolyte level / Engine oil / Primary chaincase / Chain / Transmission / Swing arm / Front fork / Hydraulic disk brake / Rear chain / Control cables / Brake adjustment / Grease fittings / Air filter / Wheel bearings / Primary chain adjustment / Tune-up
CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Clutch / Transmission / Handling / Brakes / Lighting problems / Troubleshooting guide
CHAPTER FOUR / ENGINE, PRIMARY DRIVE, CLUTCH Cylinder head / Valve adjustment / Cylinders and pistons / Break-in / Primary drive and clutch / Engine lower end
CHAPTER FIVE / TRANSMISSION Outer cover / Inner cover / Gearset and housing
CHAPTER SIX / FUEL SYSTEM Carburetors / Fuel tank
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS Ignition / Contact breaker / Automatic advance unit / Timing / Coils / Capacitors / Spark plugs / Charging system / Alternator / Rectifier / Zener diode / Battery crossbar / Starter 850 Mark III / Lights and switches / Magneto service / Wiring diagrams
CHAPTER EIGHT / FRONT WHEEL AND BRAKE Front wheel / Front drum brake / Front disc brake / Front hub
CHAPTER NINE / REAR WHEEL AND BRAKE Rear wheel / Rear wheel hub / Sprocket and brake assembly , Rear drum brake / Rear disc brake
CHAPTER TEN / FRAME, SUSPENSION, AND STEERING Frame / Isolastic engine mounts / Front suspension / Steering / Rear suspension / Swing arm
SPECIFICATIONS
INDEX
M330 Triumph 500-750cc Twins 1963-1979
CHAPTER ONE / GENERAL INFORMATION Manual organization / Service hints / Safety hints / Parts replacement / Tools / Expendable supplies / Serial numbers
CHAPTER TWO / LUBRICATION AND MAINTENANCE Maintenance lubrication intervals / Tools / Oil change / Oil pressure / Oil pressure relief valve / Contact breaker assembly / Gearbox lubrication / Primary chaincase lubrication / Rear chain lubrication / Chain / Drive chain adjustment / Front wheel bearings / Rear wheel bearings / Front forks / Lubrication fittings / Control cables / Speedometer cable / Brake lever / Checking engine for wet sump / Tune-up / Decarbonizing / Storage
CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Transmission / Poor handling / Brake problems / Electrical problems / Ignition system / Ignition coils / Emergency starting circuit / Charging system / Rectifier / Charging circuit continuity / Zener diode / Energy transfer ignition and lighting systems Alternator output / Troubleshooting guide
CHAPTER FOUR / ENGINE Removal installation / Rocker boxes / Carburetor / Air cleaner / Cylinder / Valves / Block and tappets / Pistons, rings, and cylinders / Oil pump / Oil system / Rocker oil feed pipe / Valve timing gears / Camshafts / Crankcases / Crankshaft / Rods and main bearings / Camshaft and bushings / Tachometer drive gear
CHAPTER FIVE / CLUTCH AND TRANSMISSION Primary chain / Primary cover / Clutch / Primary drive shock absorber / Rotor and stator / Transmission outer cover / Kickstarter / Clutch and gearshift operating mechanism / Transmission / Mainshaft and countershaft bearings / Other transmission components (500cc) / Gearbox sprocket
CHAPTER SIX / FUEL SYSTEM Carburetor / Carburetor operation / Carburetor overhaul / air filter / Gas tank
CHAPTER SEVEN / ELECTRICAL SYSTEM Battery / Rectifier / Zener diode / Energy transfer ignition and lighting systems / Ignition switch / Kill switch / Capacitor ignition system / Ignition coil
CHAPTER EIGHT / FRONT BRAKE, WHEEL, AND SUSPENSION Front drum brakes / Disc brakes / Pad replacement / Brake caliper / Bleeding / Master cylinder / Wheels / Tire / Front forks / Hydraulic damper / Steering head bearings
CHAPTER NINE / REAR BRAKE, WHEEL, AND SUSPENSION Rear drum brakes / Rear disc brakes / Wheels / Rear shocks / Swing arm
CHAPTER TEN / FRAME Oil tank / Battery carrier SPECIFICATIONS Threads per inch / 750cc models (T140V and TR7V) / 650cc models / Miscellaneous information (prior to engine No. DU.66246) / Variation among models / Variations - 1972 models / 500cc (T100S) / 500cc (T100T) / 500cc (5TA) / 500cc (TR5T) / 500cc (T100R)
SUPPLEMENT / 1978 AND LATER SERVICE INFORMATION Engine tune-up / Engine removal and installation / Carburetor / Alternator / Electronic ignition / Instruments and operating controls / Brake caliper / Front forks / Rear shocks / Swing arm
INDEX
WIRING DIAGRAMS
Looking for other products
?
Please check out our eBay store for more Vintage Motorcycle products!
ASK A QUESTION/EMAIL:
We attempt to answer all questions as soon as possible, usually within one business day. Questions during evenings & weekends will be answered the next business day.
SHIPPING
: Most fixed shipping and free shipping rates on eBay ads only apply to the lower 48 states. Shipments to Alaska, Hawaii, APOs, Puerto Rico, Guam and international locations may have additional shipping costs applied. Please contact us
for more information. Many of our products are shipped via USPS. Please be aware that USPS does not always scan their packages so the tracking number may not have any information until it is delivered. Our parcels are picked up by USPS the same date or the next postal service day that the tracking number shows being generated.
**PO BOX Addresses: Please provide BOTH the PO BOX and PHYSICAL ADDRESS**
COMBINED SHIPPING DISCOUNTS
:
For multiple quantities of the same item, just change the quantity in the box next to "Buy It Now" and eBay will automatically calculate the discount. For combined orders with different items, use "Buy it Now" and then "continue shopping" on each item and then
prior to completing the payment,
use the "request a total from seller" link in checkout and we will adjust the shipping total and send you a new invoice. If multiple item numbers are purchased and paid without using "request a total from seller", a combined shipping discount will not be offered in a refund form. Multiple items must be paid in a single payment in order to qualify for a shipping discount.
INTERNATIONAL BUYERS:
Customs fees, brokerage fees, taxes, or duties are the buyer's responsibility and are not included in the cost of shipping listed on the eBay ad. Item values will be stated as the amount paid for that item (excluding shipping).
We can not mark items as "gifts" or change the value.
INTERNATIONAL SHIPPING/TRACKING
: We ship USPS (United States Postal Service) First Class Mail International, Priority Mail
International
and Express Mail
International
. Please be aware that First Class International Mail and Priority Mail Small Flat Rate Boxes and Envelopes do not have tracking capability. Please allow up to 60 days for delivery.
WARRANTY:
If any products are found defective, we will assist in resolving the issue. The product will need to be returned to us or the manufacturer to determine if a replacement item will be issued. However, it is at the discretion of the manufacturer to determine if the item is defective.
EBAY LISTING:
We strive to make our eBay ads complete and accurate. Some pictures we use are provided by the manufacturer and maybe generic to cover many models of vehicles. Some items may have a slightly different appearance than what is shown in the picture. Please review the entire description to verify proper fitment.
Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports