1999-2009 Suzuki SV650 SV650S Repair Service Workshop Shop Manual Book M361

Description

1999 - 2009 Suzuki SV650 SV650S SV650SF Clymer Repair Manual
Models Covered:
SV650 (1999 - 2008)
SV650S (1999 - 2007)
SV650SF (2008 - 2009)
Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.
This manual includes a Quick Reference Data section with frequently used specifications.
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Periodic maintenance / Drive chain lubrication / Swing arm bearing lubrication / Shock linkage lubrication / Air filter cleaning / Drive chain adjustment / Throttle adjustment / Brake fluid change / Clutch lever free play adjustment / Non-scheduled maintenance / Coolant change / Steering head adjustment check / Engine tune-up / Valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carb idle adjustment / Carburetor synchronization / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head covers / Camshaft / Cam chain tensioner and guides / Cam chains / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Starter clutch and gears / Primary and water pump drive gears / Cam chain sprockets / Crankcase / Crankshaft / Connecting rods / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / External gearshift mechanism / Clutch / Clutch release mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Transmission / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Charging system / Voltage regulator/rectifier / Alternator / Electronic ignition system / Starting system / Lighting system / Switches / Relays / Instrument panels / Horn / Cooling system / Fuses / Wiring and connectors / Wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and hose clamps / Cooling system reservoir / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Cooling fan switch / Coolant temperature switch / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front wheel hub / Rear wheel hub / Wheel balance / Tire safety / Tire changing / Tire repairs / Drive chain / Sprockets / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications
CHAPTER FOURTEEN / BRAKES
Brake services / Front brake pads / Front caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Seats / Front fender / Fairing windshield (SV650S models) / Fairing (SV650S models) / Rear frame cover / Sidestand / Specifications
INDEX
COLOR WIRING DIAGRAMS
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Suzuki SV650 SV 650
1999 2000 2001 2002 2003 2004 2005 2006 2007 Suzuki SV650S SV 650 S
2008 2009 Suzuki SV650SF SV 650 SF
Specifications:
Publisher: Clymer Publications
Softcover: 560 pages
Part number: CM361
ISBN-13: 9781599696270