1997-2001 Honda CR250R Clymer Repair Service Workshop Shop Manual Book M437

Description

1997-2001 Honda CR250R Clymer Repair Manual M437
Models  Covered:
1997 1998 1999 2000 2001 Honda CR250R
Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.
This manual includes a Quick Reference Data section with frequently used specifications.
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Maintenance service intervals schedule/ Fuel and lubricants / Transmission and component lubrication / Valve clearance / Engine oil and filter change / Engine tune-up / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Cylinder / Piston and piston rings / Exhaust valve system / Subexhaust valves and flap valve / Exhaust valve linkage / Exhaust valve governor and linkage / Exhaust valve operation check / Reed valves / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Specifications
CHAPTER SIX / CLUTCH AND GEARCASE LINKAGE
Clutch cover / Right crankcase cover / Clutch / Gearcase linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Service notes / Transmission operation / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Keihin carburetor / Mikuni carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Throttle cable replacement / Air filter housing / Fuel tank / Fuel valve and filter / Specifications
CHAPTER NINE / IGNITION SYSTEM
Alternator cover / Flywheel / Stator / Ignition system testing / Ignition control module / Ignition coil / Exciter coil / Ignition pulse generator / Power jet system / Engine stop switch / Ignition timing / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Pro-link suspension system / Shock absorber / Shock linkage / Swing arm / Swing arm service / Rear suspension adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Subframe / Specifications
INDEX
WIRING DIAGRAMS
Product Details:
Softcover: 320 pages
Publisher: Clymer Publishing
Dimensions: 10.1 x 7.0 x 0.6 inches
ISBN:     0892877898
Part number: CM437
ISBN-13: 9780892877898